FAQ – Frequently Asked Questions about Cutting Metal with Bimetal Blades
Cutting metal with bimetal bandsaw blades raises a number of common questions, especially around blade life, breakage, vibration, and cutting performance. This FAQ covers the most frequent issues operators face in real workshop conditions, along with practical solutions to improve cutting results and extend blade life. If you’re experiencing problems, the answers below will help you identify the cause and fix it quickly. or contact us
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Check the selection of tooth type, pitch, cutting speed according to the cutting table. Reduce the load on the teeth (mm/Z). bi-metal-band-saw-blades-cutting-data
Place the blade guide as close as possible to the material being cut. Release the blade tension if you are not using the machine for a longer period of time.
Try reducing the cutting speed and the load on the teeth. Check the cutting coolant: its oil concentration should be between 8-12% for most coolants or 55 if using our Syntol PC38
Reduce the feeding pressure (mm/Z). Set the blade guides as close as possible to the material. Adjust the guides. Replace them if they are excessively worn. Use the correct teeth settings. See the recommended teeth selection. TPI Chart UP
Avoid this by selecting the correct blade according to product recommendations and use the recommended teeth selection. TPI Chart UP
Clamp the material securely. Increase the band tension. Adjust the teeth load (mm/Z) and cutting speed (m/min) according to recommendations. bi-metal-band-saw-blades-cutting-data
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